目录
摘要Ⅴ
关键词Ⅴ
AbstractⅥ
引言
引言1
1 设计总论2
1.1 设计原则2
1.2 设计目标与内容2
1.3 设计依据2
2 工艺流程设计2
2.1 工艺流程2
2.2 工艺论述3
2.2.1 清洗3
2.2.2 拣选3
2.2.3 破碎3
2.2.4 打浆3
2.2.5 混合调配3
2.2.6 真空脱气3
2.2.7 巴氏消毒3
2.2.8 接种发酵4
2.2.9 板框过滤4
2.2.10 微滤膜过滤4
2.2.11 无菌冷灌装4
2.3 设备流程图4
3 产品方案4
3.1 生产方案4
3.1.1 班产量计算5
3.2 产品种类5
3.3 产品规格5
4 物料衡算5
4.1 工序损失量5
4.2 处理量计算5
4.3 包装材料计算6
5 设备选型6
5.1 选型原则6
5.2 设备选型总览7
5.3 CIP系统7
5.4 水处理系统7
6 水电汽用量估算8
6.1 用水量估算8
6.2 用电量估算8
6.2.1 设备用电量8
6.2.2 照明用电量8
6.3 用汽量估算9
7 厂区设计9
7.1 工厂选址9
7.1.1 选址原则9
7.1.2 厂址选择9
7.2 厂区总平面设计10
7.2.1 厂区平面设计原则10
7.2.2 厂区总平面设计图10
7.2.3 厂区平面图说明10
7.2.4 厂区布局说明10
8 车间平面设计11
8.1 车间布局设计原则11
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.2 车间平面设计图11
8.3 车间平面图说明11
8.3.1 前处理工段11
8.3.2 灭菌间12
8.3.3 发酵工段12
8.3.4 发酵液后处理工段12
8.3.5 灌装工段12
8.3.6 包装工段12
8.3.7 其他生产设施12
9 CCP分析12
10 经济分析13
10.1 投资估算13
10.1.1 设备投资估算13
10.1.2 劳动力投资估算13
10.1.3 设备折旧核算14
10.1.4 原料成本核算14
10.1.5 包装材料成本核算14
致谢14
参考文献14
附录一 设备流程图
附录二 厂区总平面设计图
附录三 车间平面设计图
附录四 水电汽管理图
附录五 真空脱气机设备图
附录六 锥底发酵罐设备图
年产2000吨益生型复合发酵果蔬原浆工厂设计
摘 要
本设计目标是建立一条年产量2000吨的益生型复合发酵果蔬原浆生产线，设计出发点在于针对国内市场中益生型发酵果蔬汁产品空缺和生产工艺不足等问题尝试促进行业进步，通过实现工艺设计的改进完善、设备功能的选型优化、车间布局的合理排布来建立一条适用于一般大中型规模的益生型复合发酵果蔬原浆的生产加工流水线。设计内容涵盖生产工艺、平面布置设计、经济衡算三大主要工作，具体细分为生产方案、确定产品品种、论证工艺流程、物料衡算、根据生产能力进行设备选型、加工过程的水电汽用量计算、平面设计图、项目经济效益分析等等。通过对国内的发酵果蔬汁生产商工厂内的生产工艺流程与所采用设备的研究，最终落实本生产线对果蔬原浆的发酵方法和灌装形式。设计了全年根据果蔬成熟季节选择原料生产益生型复合发酵果蔬原浆的生产线，并根据后续推广销售的渠道选用两种不同规格的包装，提出了合理的车间布局及厂区布局规划。
Factory Design with an Annual Output of 2000 Tons of Probioticfermented Compound Fruit and Vegetable Juice
ABSTRACT
This design aims to build an annual output of 2000 tons of fermented compound fruit and vegetable juice by probiotics production line, starting point of the design is to promote industry progerss based on the problems of the lack of probioticfermented compound fruit and vegetable juice fruit production and advanced product technology in domestic market. By implementing process design optimization of the perfect functions, equipment selection, reasonable arrangement of workshop layout to create a suitable for large and medium scale commonly live type compound fermented fruit and vegetable production and processing of raw stock line. The design major contents are production process, layout design and economic calculation which include production plan, determine product varieties and demonstrate process flow, material balance, according to the production capacity for equipment selection, process of water vapor volume calculation, graphic design, project economic efficiency analysis and so forth.Through the research on the production process and the equipment selection of probioticfermented compound fruit and vegetable juice in domestic factory, the fermentation method and filling form of the raw fruit and vegetable pulp were finally implemented in this production line.The production line of probiotics compound fermented fruit and vegetable pulp was designed according to the ripening season of fruits and vegetables all year round, what’s more, two packaging types with different volume are utilized according to promotion and sale channels, and the design puts forward the reasonable layout of workshop and plant.

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